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Ilkay Özkisaoglu
Since 04/2021 147 Episoden

#123 Interview with Antefil Zurich during JEC World 2024 on Fibrecoating

03.05.2024 10 min Staffel 5 Episode 80

Zusammenfassung & Show Notes

Melted Swiss chocolate on a biscuit rod, what a great metaphor for coating thermoplastics on glassfibres, I thought. And was indeed confirmed.

Well, I am certainly also not free of confirmation bias, but see yourself in the video how chocolate flows.

Are you ready to revolutionize the composite industry with advanced fibre polymer coating technology?

Join us on a journey with Antefil Composite Tech an ETH Zürich spin-off as we explore the future of composites at JEC World 2024 (JEC Group) in Zurich.

Discover how Antefil is pioneering unprecedented advancements with their hybrid fibers coated with thermoplastic matrix, enhancing structural integrity and high-quality results.

Listen to Christoph Schneeberger when he explains to Ilkay Özkisaoglu the benefits of coating fibres rather than non-crimp fibreglass fabrics with thermoplastics. Also watch how the production and final parts looks like made from pre-coated fibreglass.

While Antefil's customer is the fibreglass manufacturing industry they are not only looking deep into automotive, wind and aerospace applications, but also for example the sporting goods industry.

We cordially invite you to seize on the chance to learn more about this cutting-edge technology and taste some Swiss chocolate while you're at it! 🚀🌐 

YouTube Podcast: https://www.youtube.com/watch?v=XO849SZvVrw&feature=youtu.be

Transkript

Wonderful. Good evening. Now, meanwhile, at JEC World, dear LinkedIn community and composites experts. I'm now continuing our #composites360ontour coverage here on JEC World 2024. Of course, as you know, I'm inclined towards the German speaking countries, although we are here international and speaking in English. Now we are here in Zurich. We are in Switzerland at JEC World with Antefil Composites, and together with me is Christoph Schneeberger. Thank you for being part of our tour. -Thank you very much for joining us. So we will have in a few moments here hot chocolate, Swiss chocolate. Swiss chocolate from Zurich. -Can't wait for for the smell and the taste of the Swiss chocolate here. But of course we are not here for the Swiss chocolate, but for learning new innovation, new types of products. Now, I've discussed with Christoph several times the fiber situation and fiber sometimes have the problem. They have to, of course, get into a matrix and bond nicely with the resins. And in an ideal world this functions very easily. But there are challenges with that. Particularly with thermoplastics. And my mission is, of course, to make composites safe, high quality, no hassle, hassle free. And therefore I want to speak with the best experts that can provide these technologies. And Antefil is providing such an option in the future. To coat the fibers. Maybe shortly to yourself, Christoph, before we dive into the fiber technology, what is your role at Antefil and how did you come to that point? My name is Christoph. I am the CEO of the company, but Antefil has only been a company for two years, so I'm one of four co-founders and that team of the four co-founders. We are three people who ran the science essentially behind the technology that we're now commercializing through Antefil. That is something that we've developed at the Technical University ETH in Zurich. Research there has started in 2014 on this topic of hybrid fibers, and that we're now commercializing through the spin-off Antefil. Can you run us through, let's dive, btw It will be very technical, through your product offering. What is it actually that your product is. So what Antefil does is we spin glassfibers and we provide a thermoplastic coating during the spinning of the glass fibers. So we apply the matrix, the material that's really intended to hold the fibers together in the composite. We apply that directly to each and every individual glassfiber while it is being spun. So it's an inline process. And for this we are working together with established glass fiber manufacturers and inserting our hardware as a coating applicator module into their factories. So they then produce these hybrid fibers, which also down the line, actually provide a lot of advantages in terms of process ability and quality of the final component. So tell us about the the advantages of hybrid fibers. What advantages can someone expect that wants to have your spun fibers? In the end, the major aspect really is those hybrid fibers are all about process efficiency. It's a very efficient hybrid intermediate material to be produced. So if you're matching again, what you described is bringing fibers and the matrix together somehow. Usually this is done through an impregnation process. So we need pressure. We need in case a thermoplastics heat or a solvent. And most crucially we need time to put the matrix in between the fibers somehow. Push it or pull it in between the fibers. And that is something that we completely circumvent. So by applying the material directly to the fiber, we don't have to go through an impregnation step. So this is actually the world's first value chain for composites with continuous fiber reinforcement, where you don't have to impregnate at all anywhere from the raw materials to the final component. So that makes it very efficient in terms of the material that you're getting as a product from us. But at the same time it can be processed very quickly. So what we mean by that is that you can achieve cycle times with thermoforming, or sometimes people are referring to this as cold pressing, cycle times of 20s and less, while achieving part qualities with fiber fillings of 70 volume percent with a poor content of less than half a percent. So very high performance numbers even with glass and, you know, polypropylene, PA 6. Whatever thermoplastic you would like, we can apply that to the glassfiber. Can you explain us, I mean, the composite industry has a very wide application range. We are talking sports, energy, the car industry, the planes. So who would be your ideal customer at the backend? Let's say the end user and who is actually your immediate customer? -In the end, it's all of us, right? We're trying to benefit society as a whole. So that's the kind of applications that we're going for. But you see behind us as well, what we write here is that we provide high performance hybrid fibers for mass markets. And so ultimately, what this means is that if we're talking about process efficiency, it's high lot numbers. It's very quick cycle times. So automatically we're in the field of mobility and transport especially the automotive sector. At the same time, obviously as a young startup, you know, we need to make money soon and so that's something where we're trying to also get into more applications that have shorter sales cycles, but that are also marketable in a more public environment. And sporting goods, as you mentioned, is a key aspect there. We have a lot of good contacts also today and yesterday already at JEC World 2024, which are driving the sporting goods market. And you know, coming from Switzerland, alpine sports skiing for example, is a big, big part of that obviously. -And also we got the Olympia 2024 here in Paris soon. So sport is of course an interesting topic. Now you said you are a young company. As a young company, I can imagine if you want to go into mass markets you need big, huge production plants. How do you cope with that challenge as a young company? -In the end, we need to make sure that we understand what our role is in this entire industry. And as a young company, we ourselves, in terms of resources, even on even personal resources, we cannot provide the big picture at this moment in time. So we need to rely on a big network of strong industrial partners. And that's especially true when it comes to the glassfibre manufacturers. So we can outsource the production of these hybrid fibers. But rather than just calling it outsourcing, creating strong partnerships and working with those strong partners, because what we provide and the value that we bring along is really the expertise and the coating process. We hold a patent as well. But, you know, patents are their own story. There is a certain strength in that. But we think ultimately the value that we do provide is the quality of the coating that we can produce and the expertise in how to process it then in the most efficient process for the part producer, that will also, in the end, benefit the end customer. Walking through your booth, Christoph, I've seen also there is a press here. What is it about that you are showing a press? With the opportunity to represent ourselves here at JEC World, we also may want to make a live demonstration. And so we talked about cycle time and efficiency and how quickly fibres can be processed. That's something we want to show live. We have a press here where we're doing a thermal process live demonstration. Starting out with just a simple unidirectional arrangement of fibers that are then being pre-heated using infrared and then consolidated in a cold press tool. If you're stopping by JEC World check if you're stopping by any other exhibit where we are bringing the press along, you can come and you get a sample that you can take with you home. We're coming slowly towards the end of our interview. What else and why should people come and visit you? Well, you mentioned it in the beginning, right? We're all about coating fibers. And you mentioned Swiss chocolate that we're bringing out. So what we're bringing out is a chocolate fountain. So you can come and coat your own fibers. You can create your own hybrid fibers with Swiss chocolate as the matrix material. -Christoph, this video may be published after the JEC world, most probably. Our viewers will see it later. Is there any chance on future events that they will enjoy your Swiss chocolate? Of course, that's what we're all about. As a company from Zurich. We feel it to be our obligation to provide that, obviously. Thank you so much for your time, and I wish you a great show. Thank you as well. And likewise.