COMPOSITES LOUNGE - Das Online Experten Netzwerk

Ilkay Özkisaoglu
Since 04/2021 147 Episoden

#139 The future of construction is taking shape: Composites Lounge interview with Owens Corning

30.08.2024 8 min Staffel 5 Episode 96

Zusammenfassung & Show Notes

At JEC World 2024 in Paris, the future of construction is taking shape, and it's more exciting than ever!

The conversation around innovative solutions like Owens Corning's Pink Bar and CG TEC GmbH I Carbonscout Onlineshop's TEC BAR is not just about materials; it's about revolutionizing the industry.

The Pink Bar, four times lighter than steel and incredibly durable, is ready to make waves in the European market.

With its sustainable design, it offers not only environmental benefits but also efficiency in production and application.

As we discussed, the potential for these advanced rebars is vast, especially in sectors like offshore construction where corrosion resistance is crucial. 🌊

Paolo Casadei, Jens Boelke and Oliver Kipf shared insights on the importance of adapting codes and design guides in Europe to embrace these innovations.

The U.S. market is already seeing a shift, with FRP rebars gaining traction in various applications.

It’s time for Europe to catch up! The industry must collaborate to ensure that sustainable practices become the norm, not the exception. 🌍 

We believe that with ongoing innovation and a commitment to sustainability, we can redefine the future of construction materials.

Let's not shy away from competition; instead, let's embrace the opportunities ahead.

Together, we can pave the way for a more sustainable and efficient construction industry.

Join the conversation and explore the possibilities with us!

What are your thoughts on the future of rebars in construction?

Transkript

Hello. We are here at the JEC World in Paris, and on my right side is Jens Boelke from Owens Corning. On my left side is a pink specialist Paolo from Owens Corning. Nice to meet you, Oliver. Good morning. -Good morning everybody. And we are here at the booth from CG TEC. Our main point today is Rebars for construction. And Paolo is really an expert with a long experience. Owens Corning. Yes. We are here to present a new bar for concrete construction. This is really innovative, because it's four times lighter than steel and sustainable. It's more durable. It makes concrete much, much longer lasting. And this product is still on the market or in development. It's already in use in the US. We are taking it to Europe, but for Europe we need CE marking so that it's going to take a few months longer, but we are ready to take it over to the ground. -Okay, tell me, what is the advantage from your product? Because we are also a producer from rebars. We called it TEC BAR. And your bar is called Pink Bar. That is really great. Tell me, what is the advantage from your Pink Bar? Well, I think that one of the biggest advantages, the bigger production that we can deliver. So the speed of production and also the multi-die technology that allows us really to bring a lot of quantity to the market. -Wow, that sounds really good. But what is your job in the rebar construction field? No, I'm related to Paolo. And since he's joined Owens Corning and I'm in the field of wind actually. Okay. But for wind, we have right now a new market coming up for floating offshore. Floating offshore means as well floating offshore concrete platforms. And for I think in offshore, it makes a lot of sense to not use steel. Okay. Instead of steel, we would want to use glass fibers to reinforce but as well to have no corrosion anymore. And that is where I come in and work with Paolo. Sounds good. -Paolo. one main question. If you look in the future. What do you think? What's happened in five years with rebar in US market? And maybe also if you speak about the German market. I think what is happening in the United States is right now, rebars are taking a little portion of the steel market, because of their lightness and durability. And so all construction happening on bridges and on coastal areas are taking off with GFRP Rebars. So it's a very promising market also for us in Europe. I think the big advantages is code and design guides that are available in the United States. That's something that we're still lacking in Europe and that's something that we need to take the pace of Canada, and the United States. Really to be able to take this technology where it deserves. So that's what we need to do as an industry in Europe, to really look at the opportunity of making code sustainable in terms of design. Right now we are too conservative. So you guys are making it difficult in Germany. But we need to make codes less conservative. We should not be aware of competitors. The market is big enough for everybody to play more than once. What we can actually manufacture today. I'm completely with you. And we are focused also more on the European market. And you're completely right. The German market is very, very difficult. And we have also developed the last ten years. The TEC BAR starts with four millimeter until 12 millimeter. Tell me what dimension can you realise with a pink bar? -We can go from six millimeter up to 32mm. This version is lacquered and is lacquered because we are bringing it to the everyday Home Depot, Leroy Merlin market. But obviously we have the bigger bars, non-lacquered that are for people using gloves. And the reason why you make it this way is because, as you can see, there is no glass sticking in our hands. But I think really the opportunity that we have in Europe between the offshore that Jens was talking about and all the other markets are tremendous. -Okay. You told me that it's lacquered. This is a bar without lacquered. Tell me, what is advantage from the lack in the rebar? Only the splitting or more? Only the splitting. And it gives some extra durability, but really it's just a splitting of the fibers. Okay. -Really good. And what kind of applications do you have in your mind in the future? I think right now let's upgrade. We still, as an industry have a limitation on the bend bars. So where bend is our bottleneck currently. So we're looking more at application where we can use the rebar straight simply because, bend bars are taking much longer to produce. And that's where as an industry overall, we need to improve our technology. That's where it's the secret to make GFRP bars successful. -Oh, that's really cool. What is your opinion? -I mean, he was talking about bend bars. I think for bend bars we are right now. It's innovation, right? It's requiring innovation to have these being capable of making kilotons of these. You know, it's a commodity business for sure. And at the same time for sure I don't know, did we already catch up with the topic of sustainability. So if we go to sustainability as well, for example, we at Owens Corning, we are right now working on end of life recycling, which could be after life as as well as for sure, if it's a composite just made and you have some some kind of wasted material, we are really right now bringing it into a reprocessing or recycling process. And then remelt to new fibers and with the fibers having the same properties as it was at the beginning. So that's one of the things we are tackling. So it's innovation right now and sustainability are the main topics too as well, tackle with rebars. -Very good. Do you have a last message to the market? What do you think what's happened with rebar. Just go pink and blue and make GFRP be the next material for using your concrete construction? -Thank you very much, Paolo. Thank you very much, Jens. It was really great. And I think it's in the same way Rebars have a big future, and we hope that also the German market will come very soon to the good idea to use Rebars in the future. Thank you very much. And see you in the next time here at our booth. -Yeah. That's right. Yeah. Come on. That's good.